Page images
PDF
EPUB

workshop or has contrasted a first-class English shop where this is the practice with an old-fashioned establishment where standardization is hardly known, can have no hesitation on this question. It has its disadvantages, less is left to the originality of the workman and in consequence they lose the power of adaptation to new circumstances and conditions. The English mechanic is I believe greatly superior to the German, but the scientific organization of the German shops enables them to compete successfully with the English.

In 1881 the German Association of Mechanics and Opticians was formed, having for its aim the scientific, technical and commercial development of instrument making. The society has its official organ, the Zeitschrift für Instrumentenkunde,' edited by one of the staff of

[graphic][merged small][subsumed][merged small]

1. Raised to 1000°. Worked and cooled slowly. Masses of carbide ground work, bands of iron and carbide, pearlite structure.

2. Raised to 850° and quickly cooled. Masses disappear.

3. Raised to 850° and quenched in water. Arcicular structure. Martensite, hard steel.

4. Raised to 1050° and quenched in iced brine. Martensite and Austenite.

5. Same cooled in liquid air to -243. Much like martensite.

6. Heated to near melting point, quenched suddenly burnt steel.

7. Heated to 650°-annealed for a long time at this temperature and slowly cooled, bands of carbide and pearlite.

8. Any specimen except 6 heated to 850, worked and slowly cooled, giving us the structure 1.

Very marked changes might have been produced in 3 by annealing at 140°.

the Reichsanstalt. Specialized schools for the training of young mechanics in the scientific side of their calling have been formed and now the majority of the leading firms retain in their permanent service one or more trained mathematicians or physicists. In this way again the importance of science to industry is recognized. I have thus noted very briefly some of the ways in which science has become identified with trade in Germany, and have indicated some of the investigations by which the staff of the Reichsanstalt and others have advanced manufactures and commerce.

Let us turn now to the other side, to some of the problems which remain unsolved, to the work which our laboratory is to do and by doing which it will realize the aims of its founders. The microscopic examination of metals was begun by Sorby in 1864. Since that date many distinguished experimenters, Andrews, Arnold, Ewing, Martens, Osmond, Roberts-Austen, Stead and others have added much to our knowledge. I am indebted to Sir W. Roberts-Austen for the slides which I am about to show you to illustrate some of the points arrived at. Professor Ewing a year ago laid before the Royal Institution the results of the experiment of Mr. Rosenhain and himself. This microscopic work has revealed to us the fact that steel must be regarded as a crystallized igneous rock. Moreover, it is capable at temperatures far below its melting point of altering its structure completely, and its mechanical and magnetic properties are intimately related to its structure. The chemical constitution of the steel may be unaltered, the amounts of carbon, silicon, manganese, etc., in the different forms remain the same, but the structure changes, and with it the properties of the steel. The figure on page 136 represents sections of the same steel polished and etched after various treatments.

[graphic][merged small]

The steel is a highly carbonized form, containing 1.5 per cent. of carbon. If it be cooled down from the liquid state, the temperature being read by the deflexion of a galvanometer needle in circuit with a

thermopile, the galvanometer shows a slowly falling temperature till we reach 1380°C., when solidification takes place. The changes which now go on take place in solid metal. After a time the temperature again falls until we reach 680°, when there is an evolution of heat; had the steel been free from carbon there would have been evolution of heat at 895° and again at 766°. Now throughout the cooling molecular changes are going on in the steel. By quenching the steel suddenly at any given temperature we can check the change and examine microscopically the structure of the steel at the temperature at which it was checked.

In the figure, with the exception of specimen No. 6, the metal has not been heated above 1050°, over 300° below its melting point.

[graphic][graphic][graphic][merged small][merged small][merged small]

At temperatures between about 900° and 1100° the carbon exists in the form of carbide of iron dissolved in the iron, at a temperature of 890° the iron which can exist in different forms as an allotropic substance passes from the 7 form to the form, and in this form cannot dissolve more than .9 per cent. of carbon as carbide. Thus at this temperature a large proportion of the carbon passes out of the solution. At 680° the remainder of the carbide falls out of the solution as lamina.

Thus the following temperatures must be noted: 1380°, melting point; 1050°, highest point reached by specimen; 890°, .6 per cent. of carbon deposited; 680°, rest of carbide deposited.

To turn now to the details of the photo, the center piece is the cemented steel as it comes from the furnace after the usual treatment.

These slides are sufficient to call attention to the changes which occur in solid iron, changes whose importance is now beginning to be realized. On viewing them it is a natural question to ask how all the other properties of iron related to its structure; can we by special treatment produce a steel more suited to the shipbuilder, the railway engineer or the dynamo maker than any he now possesses?

These marked effects are connected with variations in the condition of the carbon in the iron; can equally or possibly more marked changes be produced by the introduction of some other elements? Guillaume's

nickel steel with its small coefficient of expansion appears to have a future for many purposes; can it by some modification be made still more useful to the engineer?

We owe much to the work of the Alloys Research Committee of the Institution of Mechanical Engineers. Their distinguished chairman takes the view that the work of that committee has only begun and that there is scope for research for a long time to come at the National Physical Laboratory, and the executive committee have accepted this view by naming as one of the first subjects to be investigated the connection between the magnetic quality and the physical, chemical and electrical properties of iron and its alloys with a view specially to the determination of the conditions for low hysteresis and non-aging properties.

At any rate we may trust that the condition of affairs mentioned by Mr. Hadfield in his evidence before Lord Rayleigh's commission which led a user of English steel to specify that before the steel could be accepted it must be stamped at the Reichsanstalt will no longer exist. The subject of wind pressure again is one which has occupied the committee's attention to some extent.

The Board of Trade rules require for bridges and similar structures (1) that a maximum pressure of 56 pounds per square foot be provided for, (2) that 'the effective surface on which the wind acts. should be assumed as from once to twice the area of the front surface according to the extent of the openings in the lattice girders, (3) that a factor of safety of 4 for the iron work and of 2 for the whole bridge overturning be assumed. These recommendations were not based on any special experiments. The question had been investigated in part by the late Sir Wm. Siemens.

During the construction of the Forth Bridge Sir B. Baker conducted a series of observations.

[merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][ocr errors][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small]

The results of the first two years' observations are shown in Table taken from a paper read at the British Association in 1884. Three

gauges were used. In No. 1 the surface on which the wind acted was about 12 square feet in area; it was swiveled so as always to be at right angles to the wind. In No. 2 the area of surface acted on was of the same size but was fixed with its plane north and south. No. 3 was also fixed in the same direction but it had 200 times the area, its surface being 300 square feet.

In preparing the table the mean of all the readings of the revolving gauge between 0 and 5, 5 and 10, etc., pounds per square foot have been taken and the mean of the corresponding readings of the small fixed gauge and the large fixed gauge set opposite, these being arranged for easterly and westerly winds.

Two points are to be noticed: (1) There is only one reading of over 32.5 pounds registered, and this it is practically certain is due to faulty action in the gauge. Sir B. Baker has kindly shown me some further records with a small gauge.

According to these pressures of over 50 pounds have been registered on three occasions since 1886. On two other occasions the pressures as registered reached from 40 to 50 pounds per square foot. But the table, it will be seen, enables us to compare the pressure on a small area with the average pressure on a large area, and it is clear that in all cases the pressure per square foot as given by the large area is much less than that deduced from the simultaneous observations on the small area.

The large gauge became unsafe in 1896 and was removed, but the observations for the previous ten years entirely confirm this result, the importance of which is obvious. The same result may be deduced from the Tower Bridge observations. Power is required to raise the great bascules and the power needed depends on the direction of the wind. From observations on the power some estimate of the average wind pressure on the surface may be obtained, and this is found to be less than the pressure registered by the small wind gauges.

Nor is the result surprising when the matter is looked at as an hydrodynamical problem-the wind blows in gusts-the lines of flow near a small obstacle will differ from those near a large one; the distribution of pressure over the large area will not be uniform. Sir W. Siemens is said to have found places of negative pressure near such an obstacle. As Sir J. Wolfe Barry has pointed out, if the average of 56 pounds to the square foot is excessive then the cost and difficulty of erection of large engineering works is being unnecessarily increased. Here is a problem well worthy of attention and about which but little is known. The same too may be said about the second of the Board of Trade rules. What is the effective surface over which the pressure is exerted on a bridge? On this again our information is but scanty. Sir B. Baker's experiments for the Forth Bridge led to adopt as his rule double

« EelmineJätka »